Multi Head Encrusting & Co-extruding Machine (6 Nozzles) Capacity 20,000 - 28,000 Pcs/h


OM6N Machine Specifications
1 Production Rate from 20,000 - 28,000 per/h
2 Machine Weight Approx 1700 kg
3 Dimensions 4800 x 1700 x 2250 mm
4 Product Weight Range from 8 to 55 gr
5 Power Consumption 3 phase - 12 kw - 380 v

 
 Data Sheet on Salient Features 
1 Summary of Equipments OM6N
2 Production Output 20,000 - 28,000 per/h
3 Machine's Dimensions 4800 x 1700 x 2250 mm
4 Power Consumption 3 phase - 12 kw - 380 v
5 Weight 1700 kg
6 Dough Hopper Capacity (double jacket stainless steel)
100 kg
7 Filling Hopper Capacity (double jacket stainless steel)
60 kg
8 Third Filling Hopper (double jacket stainless steel) 100 kg
Forth Hopper System suitable for injecting chocolate with double jacket stainless steel hopper and pump and with capacity ... 100 kg
10 Number of Inverters for Dough A Weight Equipped with 6 inverters with 0.37 kw
 11 Number of Inverters for Dough B Weight
Equipped with 6 inverters with 0.37 kw 
12 Number of Inverters for Filling Weight Equipped with 2 inverters with 2.2 kw
13
 Number of Electromotor with gearbox for directing Filling Equipped with 2 electromotor with gearbox 2.2 kw
14 Number of Electromotor with gearbox for directing Dough A Equipped with 6 electromotor with gearbox 0.37 kw
 15 Number of Electromotor with gearbox for directing Dough B  Equipped with 6 electromotor with gearbox 0.37 kw
16 Number of electromotors with gearbox for dough direction roller A , B
Equipped with 2 electromotor with gearbox 0.75 kw
Equipped with 2 inverters with 0.75 kw
 17 Electromotor with gearbox And speed control board for conveyer belt Equipped with 1 electromotor with gearbox 2.2 kw
Equipped with 1 inverters with 2.2 kw
18 Electromotor with gearbox for conveyer roller Equipped with 1 electromotor with gearbox 0.37 kw
Equipped with 1 inverters with 0.37 kw
19 Motor with gearbox for Diaphragm  Equipped with 2 motor with gearbox 0.37 kw ,0.75 kw
20
 Separate Electric Panel with PLC control system 1
21
Touch screen panel 1


 The variety of products ;producible with Model OM6N by adding components and accessories to increase variety
No.
 PRODUCIBLE PRODUCTS VARIETY
 1   ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM6N,FOR PRODUCING THE PRODUCT 8-55gr

 2  PNEUMATIC CUTTER FOR CUTTING THE PRODUCT IN DESIRED LENGTH



 3 SIMPLE PNEUMATIC STAMP FOR STAMPING OR PRESSING THE SPECIFIC LOGO OR DESIGHN ON THE PRODUCT

 4 THIRD HOPPER SYSTEM FOR INJECTING SECOND CASING/FILLING INTO THE PRODUCTS  







 No.
 Accessories and additional options that could be added to the Model OM6N
 1 
WIRE CUTTING SYSTMEM


 2 MAAMOUL STAMPING SYSTEM AND MOON CAKE
-Equipped with pneumatic system and Element and electronic board


 3  TWISTED EXTRUDED BARS




 4 TWISTED EXTRUDER BARS WITH SINGLE/DOUBLE  COLOR



 5  TWISTED EXTRUDER (EXTRUDER WITH ROPE AROUND) and TWISTED EXTRUDED BARS




 6  FORTH HOPPER SYSTEM SUITABLE FOR LIQUID FILLING LIKE LIQUID CHOCOLATE AND MARMALADE.




ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM6N

Hoppers:
-Equipped with two Hoppers one for dough & one for filling.
Dough Hopper:
The dough Hopper is double jacket stainless steel and helix is made f steel for transferring dough
-First Hopper(dough) capacity 100kg
-Equipped with  individual electromotor with gearbox for  dough.
Filling Hopper:
The filling Hopper is Double jacket Stainless Steel and equipped with stainless steel screws for transferring filling and also separate gearmotor used for directing the filling. It’s also equipped with pump which enables different kinds of filling ( Marmalade, date, mixed almond and walnut or starch and chocolate) to be transferred into the dough.
-Second Hopper (filling) capacity 60kg.

1-Diaphragm Cutting system:  
Product forming & cutting system is done by diaphragm. The PLC control system helps adjustment of dough and diaphragm cutting speed. In this case, the product weight ranges from 8-55gr.

2- Conveyer Belt:
Is equipped with Stamping System/Cutting system and Press Roller
a- Stamp: For stamping or pressing specific logo or design on the product.
-pneumatic stamps equipped with sensor (electronic eye) the speed and pressure of the stamps are controlled and adjusted by PLC.
b- Pneumatic Cutter: Equipped with pneumatic cutter for cutting the product in desired length.
c-Press Roller: Equipped with three Flattening Rollers.

The other equipment and capabilities:
-Equipped with nozzle for extruder products and bars in different shapes.
-Equipped with individual E-panel, inverters and PLC touch screen control panel.
-Dough, filing, diaphragm and conveyer belt are all adjustable by PLC and touch screen panel.
-With PLC control system and touch screen ,the operator can produce new product in short time.
-Equipped with various types of extruder products molds upto 10 molds according to buyer’s request.
-Weight of filled products are adjustable by PLC  from 8 to 55gr and production speed is also adjustable from 20000 to 28000 pcs/h.
-Equipped with 6 electromotors with gearbox for directing  dough to each nozzle of hopper no. 1 and also equipped with one electronic board for each nozzle weigh adjustment.
-The hopper no. 2 is equipped with one electromotor with gearbox 3hp with E-panel for filing weight adjustment

THIRD HOPPER FOR PRODUCING DOUBLE  COLOR  CENTER-FILLED COOKIE AND BISCUITS WITH DOUBLE FILLING OR COOKIE AND BISCUITS WITH TWO FILLINGS

-Stainless steel screws for transferring the dough
-Equipped with 6 electro motor with gearbox for the nozzle / -Stainless steel chassis
-Equipped with tubes and nozzles  for double color and double filling products
-Equipped with 6 electronic boards for weight control
-Third hopper weight: 250kg  

Multi Head Encrusting & Co-extruding Machine (6 Nozzles) Capacity 20,000 - 28,000 Pcs/h

Multi Head Encrusting & Co-extruding Machine (6 Nozzles) Capacity 20,000 - 28,000 Pcs/h

OM6N with Rotary Oven Layout

OM6N with Rotary Oven Layout

No.
Description of Machinery & Equipment according to Layout
Qty  
1 Encrusting & Co-extruding Machine Model OM6N
 1  
2 Automatic Aligning machine Model OM6A
1  
3 Premixer Model OMP200
1  
4 Dough Mixer 180 kg Model OM515
2  
5 Rotary Oven Model OM513
6  
6 Cooling Fan Model OM518
4  
7 Packing Machine Model OM514
2  
 8  Working Table
 1  

Production Line Specifications
Required Space
Length:30m, Width:10m
Line Power Consumption
40kw - 380v - 3ph
Gas Consumption
 30 - 40 m3/h
Required work force
15
Products Weight
adjustable from 8 - 55 gr
Output 20000 - 28000 Pcs/h

Encrusting & Co-extruding Machine (Model : OM6N) Capacity 20,000 - 28,000 Pcs/h

Encrusting & Co-extruding Machine (Model : OM6N) Capacity 20,000 - 28,000 Pcs/h

ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM6N

Hoppers:
- Equipped with two Hoppers one for dough & one for filling.
Dough Hopper: The dough Hopper is double jacket stainless steel and helix is made f steel for transferring dough
-First Hopper(dough) capacity 100kg
-Equipped with  individual electromotor with gearbox for  dough.
Filling Hopper: The filling Hopper is Double jacket Stainless Steel and equipped with stainless steel screws for transferring filling and also separate gearmotor used for directing the filling. It’s also equipped with pump which enables different kinds of filling ( Marmalade, date, mixed almond and walnut or starch and chocolate) to be transferred into the dough.
-Second Hopper (filling) capacity 70kg.

1-Diaphragm Cutting system:  
Product forming & cutting system is done by diaphragm. The PLC control system helps adjustment of dough and diaphragm cutting speed. In this case, the product weight ranges from 8-55gr.
2- Conveyer Belt: Is equipped with Stamping System/Cutting system and Press Roller
a- Stamp: For stamping or pressing specific logo or design on the product.
-pneumatic stamps equipped with sensor (electronic eye) the speed and pressure of the stamps are controlled and adjusted by PLC.
b- Pneumatic Cutter: Equipped with pneumatic cutter for cutting the product in desired length.
c-Press Roller: Equipped with three Flattening Rollers.

The other equipment and capabilities:
-Equipped with nozzle for extruder products and bars in different shapes.
-Equipped with individual E-panel, inverters and PLC touch screen control panel.
-Dough, filing, diaphragm and conveyer belt are all adjustable by PLC and touch screen panel.
-With PLC control system and touch screen ,the operator can produce new product in short time.
-Equipped with various types of extruder products molds up to 10 molds according to buyer’s request.
-Weight of filled products are adjustable by PLC  from 8 to 55gr and production speed is also adjustable from 0 to 30000 pcs/h.
-Equipped with 6 electromotors with gearbox for directing  dough to each nozzle of hopper no. 1 and also equipped with one electronic board for each nozzle weigh adjustment.
-The hopper no. 2 is equipped with one electromotor with gearbox 3hp with E-panel for filing weight adjustment

THIRD HOPPER FOR PRODUCING DOUBLE  COLOR  CENTER-FILLED COOKIE AND BISCUITS WITH DOUBLE FILLING OR COOKIE AND BISCUITS WITH TWO FILLINGS

-Stainless steel screws for transferring the dough
-Equipped with 6 electro motor with gearbox for the nozzle / -Stainless steel chassis
-Equipped with tubes and nozzles  for double color and double filling products
-Equipped with 6 electronic boards for weight control
-Third hopper weight: 250kg  

Premixer OMP200

Premixer OMP200


Specifications
Tank Capacity
200kg
Machine Weight
500kg
Control System
Conductor & Inverter
Dimensions 1300 x 1200 x 1200 mm
Power Consumption
5.5 kw - 380v - 3ph
With Stainless Steel body

-Technical specifications:

-Suitable for mixing primary materials containing solid and liquid contents
-Equipped with stainless steel AISI304and finished.
-Stainless steel container AISI304
-End of the container is circular –shaped used for facilitating of the dough discharge completely. Dimensions: 1300*1200*1200mm / weight: 500kg /    power: 5.5 Kw
-Final volume of storage for MODEL OMP200 is 200kg
-Interior finishing and also reseated by polish and emery
-Flap of machine is designed and made  with single stainless steel  and  equipped with a large opening 80mm in order to be filled with solid materials such as flour and sugar automatically.
-Equipped with two small opening DN50 for automatic filling of liquid materials such as egg and water
-It is composed of a large circular inlet with a cover for controlling the arms and filling of the products manually.
-Piping system used for installing a circular washer ( optional equipment)
-Equipped with horizontal arms of mixer with adjustable speed  through inverter
-The mixer can be controllable in three stages in different time and speed
-Equipped with automatic Discharging Tap installed under the storage tank
-Gear pump for discharging used for food and hygienic machinery.
Electronically control board is installed inside of the machine
-Control panel is installed in stainless steel box and  on the reciprocating arms
-Chassis is equipped with stainless steel and also it is adjustable.
-Pipes for connecting tank to other mixers.(Homogenizer)

Dough Mixer OM515

Dough Mixer OM515

Specifications
Machine Weight
Approx 390 kg
Dimensions 1350 x 980 x 1250 mm
Tank Capacity
180 kg
Output 180 kg in 20 min
Power Consumption
220v - Motor Power:3hp

Dough Mixer Model OM515
-Used for preparing cookie dough
-Equipped with stainless steel bowl and arm.
-Equipped with Safety guard
-Body made from Iron and coated with color

Rotary Oven Model OM513

Rotary Oven Model OM513

 Specifications
Machine Weight
1800 - 2000 kg
Dimensions 1800 x 2620 x 2550 mm
Structure
Stainless Steel
Control System
Conductor
Gas Consumption
4 - 8 m3/h

Rotary Oven
-Used for baking various kinds of cookies ,cakes,..
-Equipped with indirect & strong thermal circular system with minimum consumption
-With high steel sheets and pipes for high rigidity and accelerate in temperature absorption
-with electromchanical panel or PLC control system (according to buyer’s request)
-Equipped with Automatic Steam generating system
-Thermal control System from 0-400 C’ automatically
-possibility of placing trolley with dimensions of 60*90*180cm in baking chamber

Cooling Fan OM518

Cooling Fan OM518


Specification
Machine Weight
50kg
Dimensions 600 x 600 x 1700mm
Power Consumption
220v


Cooling Fan Model OM518
-Used for cooling the baked products.
-Equipped with two fans for cooling the products.
-Equipped with iron colored chassis with moving wheels

Packing Machine OM514

Packing Machine OM514

Specifications
Machine Weight
800 kg
Dimensions 1800 x 650 x3500 mm
Output 20 - 220 Psc/min
Power Consumption
2.5 kw
Cellophane Width
30 cm or 40 cm
Input Voltage
220 - 380 v

Packing Machine Model OM514
-Used for packing various kinds of produced products.
-Equipped with individual E-Panel
-With PLC touch screen panel for applying commands.
-Capability of packing products in different sizes with cellophane width of:

 14-30cm

 14-40cm

Multi Head Encrusting & Co-extruding Machine (6 Nozzles) Capacity 20,000 - 28,000 Pcs/h

Multi Head Encrusting & Co-extruding Machine (6 Nozzles) Capacity 20,000 - 28,000 Pcs/h

OM6N Automatic Layout

OM6N Automatic Layout

No.
Description of Machinery & Equipment according to Layout
Qty
 
1 Premixer Model OMP200
1  
2 Vertical Mixer OMV200
1  
3 Multi head Encrusting & Co-extruding Machine
1  
4 Tunnel Oven
1  
5 Conveyer 1m
1  
6 Spiral Cooler
1  
7 Diagonal Conveyer
1  
8 Transferring Conveyer to Packing Machine
1  
9 Packing Machine Model OM514
2  

 Data Sheet on Salient Features
Required Space
48 x 10 m
The Product line power Consumption
50kw - 380v - 3phase
Gas Consumption
40-60m3/h
Required Staffs
5 workers before packing machine
The Product weight range
8 - 55gr
Output Depending on product weight & baking time

Encrusting & Co-extruding Machine (Model : OM6N) Capacity 20,000 - 28,000 Pcs/h

Encrusting & Co-extruding Machine (Model : OM6N) Capacity 20,000 - 28,000 Pcs/h

ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM6N

Hoppers:
- Equipped with two Hoppers one for dough & one for filling.
Dough Hopper: The dough Hopper is double jacket stainless steel and helix is made f steel for transferring dough
-First Hopper(dough) capacity 100kg
-Equipped with  individual electromotor with gearbox for  dough.
Filling Hopper: The filling Hopper is Double jacket Stainless Steel and equipped with stainless steel screws for transferring filling and also separate gearmotor used for directing the filling. It’s also equipped with pump which enables different kinds of filling ( Marmalade, date, mixed almond and walnut or starch and chocolate) to be transferred into the dough.
-Second Hopper (filling) capacity 70kg.

1-Diaphragm Cutting system:  
Product forming & cutting system is done by diaphragm. The PLC control system helps adjustment of dough and diaphragm cutting speed. In this case, the product weight ranges from 8-55gr.
2- Conveyer Belt: Is equipped with Stamping System/Cutting system and Press Roller
a- Stamp: For stamping or pressing specific logo or design on the product.
-pneumatic stamps equipped with sensor (electronic eye) the speed and pressure of the stamps are controlled and adjusted by PLC.
b- Pneumatic Cutter: Equipped with pneumatic cutter for cutting the product in desired length.
c-Press Roller: Equipped with three Flattening Rollers.

The other equipment and capabilities:
-Equipped with nozzle for extruder products and bars in different shapes.
-Equipped with individual E-panel, inverters and PLC touch screen control panel.
-Dough, filing, diaphragm and conveyer belt are all adjustable by PLC and touch screen panel.
-With PLC control system and touch screen ,the operator can produce new product in short time.
-Equipped with various types of extruder products molds up to 10 molds according to buyer’s request.
-Weight of filled products are adjustable by PLC  from 8 to 55gr and production speed is also adjustable from 0 to 30000 pcs/h.
-Equipped with 6 electromotors with gearbox for directing  dough to each nozzle of hopper no. 1 and also equipped with one electronic board for each nozzle weigh adjustment.
-The hopper no. 2 is equipped with one electromotor with gearbox 3hp with E-panel for filing weight adjustment

THIRD HOPPER FOR PRODUCING DOUBLE  COLOR  CENTER-FILLED COOKIE AND BISCUITS WITH DOUBLE FILLING OR COOKIE AND BISCUITS WITH TWO FILLINGS

-Stainless steel screws for transferring the dough
-Equipped with 6 electro motor with gearbox for the nozzle / -Stainless steel chassis
-Equipped with tubes and nozzles  for double color and double filling products
-Equipped with 6 electronic boards for weight control
-Third hopper weight: 250kg  

Premixer OMP200

Premixer OMP200


Specifications
Tank Capacity
200kg
Machine Weight
500kg
Control System
Conductor & Inverter
Dimensions 1300 x 1200 x 1200 mm
Power Consumption
5.5 kw - 380v - 3ph
With Stainless Steel body

-Technical specifications:

-Suitable for mixing primary materials containing solid and liquid contents
-Equipped with stainless steel AISI304and finished.
-Stainless steel container AISI304
-End of the container is circular –shaped used for facilitating of the dough discharge completely. Dimensions: 1300*1200*1200mm / weight: 500kg /    power: 5.5 Kw
-Final volume of storage for MODEL OMP200 is 200kg
-Interior finishing and also reseated by polish and emery
-   flap of machine is designed and made  with single stainless steel  and  equipped with a large opening 80mm in order to be filled with solid materials such as flour and sugar automatically.
-Equipped with two small opening DN50 for automatic filling of liquid materials such as egg and water
-It is composed of a large circular inlet with a cover for controlling the arms and filling of the products manually.
-Piping system used for installing a circular washer ( optional equipment)
-Equipped with horizontal arms of mixer with adjustable speed  through inverter
-The mixer can be controllable in three stages in different time and speed
-Equipped with automatic Discharging Tap installed under the storage tank
-Gear pump for discharging used for food and hygienic machinery.
Electronically control board is installed inside of the machine
-Control panel is installed in stainless steel box and  on the reciprocating arms
-Chassis is equipped with stainless steel and also it is adjustable.
-Pipes for connecting tank to other mixers.(Homogenizer)

Vertical Mixer OMV200

Vertical Mixer OMV200

 Specifications
Machine Weight
3500 kg
Total Capacity
200 Ltr
Control System
PLC, Touch Screen
Dimensions 1850 x 1350 x 2500 mm
Power Consumption
18 kw - 380 v - 3 phase

Vertical Mixer Model OMV300
-Used for preparing various types of biscuits, cookies, cakes and mixing sugar, oil and egg ,etc.
-Equipped with 3 forks for mixing the ingredients  simultaneously.
-Electronic board for speed adjustment
-Touch screen system and PLC control
-Programmable mixing schedule
-Equipped with stainless steel dough tank
-High speed mixing

Tunnel Oven

Tunnel Oven

Specifications
Dimensions 36 x 2 x 2.5 m
Power Consumption
17 kw
Control System
Complete E-panel & PLC control system
Belt Width
60 cm

Transfering Conveyer

Transfering Conveyer

Specifications
Dimensions length:1m, width:60cm
Machine width
100cm
Weight 70kg
Equipped with
Motor 1hp
Power Consumption
0.37kw

-Used for transferring the product  from Tunnel Oven to Spiral cooler

Ambient Spiral Cooler OMSP

Ambient Spiral Cooler OMSP


Ambient Spiral cooling Machine Model OMSP60
-Used for cooling products, such as cakes , cookies, bread etc. place after the Tunnel oven.
 Belt length: 130m ,Belt width: 60cm
Belt type :Modular Belts
Power: 3kw,3ph
-Stainless Steel chase -All parts in contact with belt in all parts are stainless steel.
-The dram chase is metal (iron) with static paints colored.
-all other parts which is in contact with belt are stainless steel.
-Stainless steel rails which belt moves on it.
-The electromotor for belt movement .
-The electromotor for drum movement.
-Equipped with 6 units of fan for cooling the products.
-Equipped with security system with micro switch in certain points.
-All the parts of the spiral is connected with bolt and mill and designed to be assembled easily ,while installation according to accurate drawing
-Equipped with control panels.
-Equipped with PLC system and electronic board for speed control.
-Equipped with sensors for accuracy on belt movement control.

Diagonal Conveyer

Diagonal Conveyer


Specification
Dimensions length:4m, width:80cm
Machine width
100cm
Electromotor  Electromotor with gearbox 0.75kw
Power Consumption
0.75kw

Diagonal Conveyer:
-Used for transferring the product from Spiral Cooler to packing machine
- It is made of 3-fold belt with specific coating
-Equipped with stainless steel chassis
-Equipped with electro motor with gearbox
-With electronic board for speed adjustment

Transfering Conveyer to the Packing Machine

Transfering Conveyer to the Packing Machine

Specification
Dimensions length:4m, width:80cm
Machine width
60cm
Electromotor Electromotor with gearbox 0.75
Power Consumption
0.75kw

Transferring Conveyer to Packing Machine
-Equipped with PVC belt
-Equipped with electromotor with gearbox for belt movement
-With stainless steel chassis
-Equipped with supports for adjustment of the conveyer height

Packing Machine OM514

Packing Machine OM514

Specifications
Machine Weight
800 kg
Dimensions 1800 x 650 x3500 mm
Output 20 - 220 Psc/min
Power Consumption
2.5 kw
Cellophane Width
30 cm or 40 cm
Input Voltage
220 - 380 v

Packing Machine Model OM514
-Used for packing various kinds of produced products.
-Equipped with individual E-Panel
-With PLC touch screen panel for applying commands.
-Capability of packing products in different sizes with cellophane width of:

 14-30cm

 14-40cm