Multi Head Encrusting & Co-extruding Machine (4 Nozzles) with Automatic Aligning System Capacity 12,000 - 17,000 Pcs/h


 OM4N-T Machine Specifications
1 Production Rate from 12,000- 17,000 per/h
2 Machine Weight Approx 1300 kg
3 Dimensions 4500 x 1400 x 2250 mm
4 Product Weight Range from 8 to 55 gr
5 Power Consumption 3 phase - 10 kw - 380 v

 
 Data Sheet on Salient Features 
1 Summary of Equipments OM4N
2 Production Output 12,000 - 17,000 per/h
3 Machine's Dimensions 4500 x 1400 x 2250 mm
4 Power Consumption 3 phase - 10 kw - 380 v
5 Weight 1300 kg
6 Dough Hopper Capacity (double jacket stainless steel)
60 kg
7 Filling Hopper Capacity (double jacket stainless steel)
40 kg
8 Third Filling Hopper (double jacket stainless steel) 60 kg
Forth Hopper System suitable for injecting chocolate with double jacket stainless steel hopper and pump and with capacity ... 100 kg
10 Number of Inverters for Dough A Weight Equipped with 4 inverters with 0.37 kw
 11 Number of Inverters for Dough B Weight
Equipped with 4 inverters with 0.37 kw 
12 Number of Inverters for Filling Weight Equipped with 1 inverters with 2.2 kw
13
 Number of Electromotor with gearbox for directing Filling Equipped with 1 electromotor with gearbox 2.2 kw
14 Number of Electromotor with gearbox for directing Dough A Equipped with 4 electromotor with gearbox 0.37 kw
 15 Number of Electromotor with gearbox for directing Dough B  Equipped with 4 electromotor with gearbox 0.37 kw
16 Number of electromotors with gearbox for dough direction roller A , B
Equipped with 2 electromotor with gearbox 0.75 kw
Equipped with 2 inverters with 0.75 kw
 17 Electromotor with gearbox And speed control board for conveyer belt Equipped with 1 electromotor with gearbox 2.2 kw
Equipped with 1 inverters with 2.2 kw
18 Electromotor with gearbox for conveyer roller Equipped with 1 electromotor with gearbox 0.37 kw
Equipped with 1 inverters with 0.37 kw
19 Motor with gearbox for Diaphragm  Equipped with 2 motor with gearbox 0.37 kw ,0.75 kw
20
 Separate Electric Panel with PLC control system 1
21
Touch screen panel 1


 The variety of products ;producible with Model OM4N-T by adding components and accessories to increase variety
No.
 PRODUCIBLE PRODUCTS VARIETY
 1  ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM4N-T,FOR PRODUCING THE PRODUCT 8-55gr

 2  PNEUMATIC CUTTER FOR CUTTING THE PRODUCT IN DESIRED LENGTH



 3 SIMPLE PNEUMATIC STAMP FOR STAMPING OR PRESSING THE SPECIFIC LOGO OR DESIGN ON THE PRODUCT

 4 THIRD HOPPER SYSTEM FOR INJECTING SECOND CASING/FILLING INTO THE PRODUCTS  







 No.
 Accessories and additional options that could be added to the Model OM4N-T
 1 
WIRE CUTTING SYSTEM


 2 MAAMOUL STAMPING SYSTEM AND MOON CAKE
-Equipped with pneumatic system and Element and electronic board


 3  TWISTED EXTRUDED BARS



 4 TWISTED EXTRUDER BARS WITH SINGLE/DOUBLE  COLOR

 5  TWISTED EXTRUDER (EXTRUDER WITH ROPE AROUND) and TWISTED EXTRUDED BARS


 6  FORTH HOPPER SYSTEM SUITABLE FOR LIQUID FILLING LIKE LIQUID CHOCOLATE AND MARMALADE.




ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM4N-T

Hoppers:
- Equipped with two Hoppers one for dough & one for filling.
Dough Hopper:
The dough Hopper is double jacket stainless steel and helix is made f steel for transferring dough
-First Hopper(dough) capacity 60kg
-Equipped with  individual electromotor with gearbox for  dough.
Filling Hopper:
The filling Hopper is Double jacket Stainless Steel and equipped with stainless steel screws for transferring filling and also separate gearmotor used for directing the filling. It’s also equipped with pump which enables different kinds of filling ( Marmalade, date, mixed almond and walnut or starch and chocolate) to be transferred into the dough.
-Second Hopper (filling) capacity 60kg.

1-Diaphragm Cutting system:  
Product forming & cutting system is done by diaphragm. The PLC control system helps adjustment of dough and diaphragm cutting speed. In this case, the product weight ranges from 8-55gr.

2- Conveyer Belt:

Is equipped with Stamping System/Cutting system and Press Roller
a- Stamp: For stamping or pressing specific logo or design on the product.
-pneumatic stamps equipped with sensor (electronic eye) the speed and pressure of the stamps are controlled and adjusted by PLC.
b- Pneumatic Cutter: Equipped with pneumatic cutter for cutting the product in desired length.
c-Press Roller: Equipped with three Flattening Rollers.
The other equipment and capabilities:
-Equipped with nozzle for extruder products and bars in different shapes.
-Equipped with individual E-panel, inverters and PLC touch screen control panel.
-Dough, filing, diaphragm and conveyer belt are all adjustable by PLC and touch screen panel.
-With PLC control system and touch screen, the operator can produce new product in short time.
-Equipped with various types of extruder products molds up to 10 molds according to buyer’s request.
-Weight of filled products are adjustable by PLC  from 8 to 55gr and production speed is also adjustable from 12000 to 17000 pcs/h.
-Equipped with 4 electromotors with gearbox for directing  dough to each nozzle of hopper no. 1 and also equipped with one electronic board for each nozzle weigh adjustment.
-The hopper no. 2 is equipped with one electromotor with gearbox 3hp with E-panel for filing weight adjustment

THIRD HOPPER FOR PRODUCING DOUBLE  COLOR  CENTER-FILLED COOKIE AND BISCUITS WITH DOUBLE FILLING OR COOKIE AND BISCUITS WITH TWO FILLINGS

-Stainless steel screws for transferring the dough
-Equipped with 4 electromotor with gearbox for the nozzle
-Stainless steel chassis
-Equipped with tubes and nozzles  for double color and double filling products
-Equipped with 4 electronic boards for weight control
-Third hopper capacity: 60kg

Encrusting and Co-extruding Machine (4 Nozzles) with Automatic Aligning System Capacity 12000-17000 Pcs/h

Encrusting and Co-extruding Machine (4 Nozzles) with Automatic Aligning System Capacity 12000-17000 Pcs/h

OM4N-T Layout

OM4N-T Layout


No.
Description of Machinery & Equipment according to Layout
Qty 
1 Encrusting & Co-extruding Machine Model OM4N
 1
2 Automatic Aligning machine Model OM4A
 1
3 Dough Mixer 180 kg Model OM515
 2

4 Planetary Mixer 50 Ltr. Model 518
 1
5 Rotary Oven Model OM513
 4
6 Cooling Fan Model OM518
 2
7 Packing Machine Model OM514
 1
8 Table Work
 1


 No. Production Line Specifications
1 Required Space
300 square meter
2 Line Power Consumption
30 kw - 380 v - 3 ph
3 Gas Consumption
20 cubic meter/h
4 Required work force
15
5
Product Weight
Adjustable from 8 - 55 gr
6 Output 12000 - 17000 Pcs/h

Encrusting & Co-extruding Machine (Model : OM4N-T) Capacity 12,000 - 17,000 Pcs/h

Encrusting & Co-extruding Machine (Model : OM4N-T) Capacity 12,000 - 17,000 Pcs/h

ENCRUSTING AND CO-EXTRUDING MACHINE MODEL OM4N

Hoppers:
- Equipped with two Hoppers one for dough & one for filling.
Dough Hopper: The dough Hopper is double jacket stainless steel and helix is made f steel for transferring dough
-First Hopper(dough) capacity 40kg
-Equipped with  individual electromotor with gearbox for  dough.
Filling Hopper: The filling Hopper is Double jacket Stainless Steel and equipped with stainless steel screws for transferring filling and also separate gearmotor used for directing the filling. It’s also equipped with pump which enables different kinds of filling ( Marmalade, date, mixed almond and walnut or starch and chocolate) to be transferred into the dough.
-Second Hopper (filling) capacity 60kg.

1-Diaphragm Cutting system:  
Product forming & cutting system is done by diaphragm. The PLC control system helps adjustment of dough and diaphragm cutting speed. In this case, the product weight ranges from 8-55gr.
2- Conveyer Belt: Is equipped with Stamping System/Cutting system and Press Roller
a- Stamp: For stamping or pressing specific logo or design on the product.
-pneumatic stamps equipped with sensor (electronic eye) the speed and pressure of the stamps are controlled and adjusted by PLC.
b- Pneumatic Cutter: Equipped with pneumatic cutter for cutting the product in desired length.
c-Press Roller: Equipped with three Flattening Rollers.

The other equipment and capabilities:
-Equipped with nozzle for extruder products and bars in different shapes.
-Equipped with individual E-panel, inverters and PLC touch screen control panel.
-Dough, filing, diaphragm and conveyer belt are all adjustable by PLC and touch screen panel.
-With PLC control system and touch screen, the operator can produce new product in short time.
-Equipped with various types of extruder products molds up to 10 molds according to buyer’s request.
-Weight of filled products are adjustable by PLC  from 8 to 55gr and production speed is also adjustable from 0 to 20000 pcs/h.
-Equipped with 4 electromotors with gearbox for directing  dough to each nozzle of hopper no. 1 and also equipped with one electronic board for each nozzle weigh adjustment.
-The hopper no. 2 is equipped with one electromotor with gearbox 3hp with E-panel for filing weight adjustment

THIRD HOPPER FOR PRODUCING DOUBLE  COLOR  CENTER-FILLED COOKIE AND BISCUITS WITH DOUBLE FILLING OR COOKIE AND BISCUITS WITH TWO FILLINGS

-Stainless steel screws for transferring the dough
-Equipped with 4 electromotor with gearbox for the nozzle
-Stainless steel chassis
-Equipped with tubes and nozzles  for double color and double filling products
-Equipped with 4 electronic boards for weight control
-Third hopper capacity: 60kg

Automatic Aligning System OM4A

Automatic Aligning System OM4A

Specifications
Machine Weight
300 kg
Control System
PLC & Touch Screen
Dimensions 2500 x 2000 x 950 mm
Power Consumption
 

Automatic Aligning Machine Model OM4A
-The machine is used to direct the products produced by OM4N machine to  the tray without hand interference in  adjustable numbers
-Equipped with PLC control System
-Equipped with sensor that directs the products to tray  with reciprocating motion once observing the products.

Dough Mixer OM515

Dough Mixer OM515

Specifications
Machine Weight
Approx 390 kg
Dimensions 1350 x 980 x 1250 mm
Tank Capacity
180 kg
Output 180 kg in 20 min
Power Consumption
220v - Motor Power:3hp

Dough Mixer Model OM515
-Used for preparing cookie dough
-Equipped with stainless steel bowl and arm.
-Equipped with Safety guard
-Body made from Iron and coated with color

Planetary Mixer OM516

Planetary Mixer OM516

 Specifications
Machine Weight
160 kg
Dimensions 1370 x 720 x 970 mm
Capacity 50 Ltr
Power Consumption
1.5 kw - 220 v

Planetary Mixer Model OM516
-Used for mixing cookie dough such as  cream, egg, soft and hard materials
-Equipped with two stainless steel  bowls. Three kinds of arms for mixing
-Body made from Iron and coated with color

Rotary Oven OM513

Rotary Oven OM513

 Specifications
Machine Weight
1800 - 2000 kg
Dimensions 1800 x 2620 x 2550 mm
Structure
Stainless Steel
Control System
Conductor
Gas Consumption
4 - 8 m3/h
 Diesel Consumption
4-8 lit/h
Baking Capacity in 8 hours
800kg
Motor Power
2.2kw
baking Time
10 - 20 min
Power Level
9m2

Rotary Oven
-Used for baking various kinds of cookies ,cakes,..
-Equipped with indirect & strong thermal circular system with minimum consumption
-With high steel sheets and pipes for high rigidity and accelerate in temperature absorption
-with electromechanical panel or PLC control system (according to buyer’s request)
-Equipped with Automatic Steam generating system
-Thermal control System from 0-400 C’ automatically
-possibility of placing trolley with dimensions of 60*90*180cm in baking chamber

Packing Machine OM518

Packing Machine OM518


Specification
Machine Weight
50kg
Dimensions 600 x 600 x 1700mm
Power Consumption
220v


Cooling Fan Model OM518
-Used for cooling the baked products.
-Equipped with two fans for cooling the products.
-Equipped with iron colored chassis with moving wheels

Packing Machine OM514

Packing Machine OM514

Specifications
Machine Weight
800 kg
Dimensions 1800 x 650 x3500 mm
Output 20 - 220 Pcs/min
Power Consumption
2.5 kw
Cellophane Width
30 cm or 40 cm
Input Voltage
220 - 380 v

Packing Machine Model OM514
-Used for packing various kinds of produced products.
-Equipped with individual E-Panel
-With PLC touch screen panel for applying commands.
-Capability of packing products in different sizes with cellophane width of:

 14-30cm

 14-40cm

OM4N-T